Design and Implementation of a Programmable Logic Control (PLC) Trainer Workstation using OpenSource Software and Low–Cost Hardware

Abstract

This study addresses the high costs and limited accessibility of traditional PLC (Programmable Logic Controller) systems by designing a cost-effective, user-friendly PLC trainer workstation utilizing open-source software and low-cost hardware. The proposed system provides an inclusive platform for learners and developers to explore industrial automation processes while overcoming financial barriers. It integrates modular hardware components, open-source programming tools, and practical simulations, making automation training more accessible and innovative. The system's effectiveness was validated through the training session, revealing significant knowledge improvement among participants, demonstrating its potential as a sustainable and forward-thinking solution for education and industry.